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Automation / Robotic machine tending

LoadAssistant · with FANUC robot

Robotic machine tending cells

Mobile, modular loading robots with a 6-axis FANUC arm for CNC lathes and milling machines. While the robot works from one side, the operator loads the other side, with no downtime.

9

models, one user interface

1000+

HALTER robots in 30+ countries

< 5 min

new batch setup

15–30 min

relocation to another machine

4 machines

tended by one robot

In action

How the HALTER LoadAssistant works.

The 3-minute video with Hungarian subtitles shows how to operate the cell, how to prepare a new batch and the robot at work.

Models

Nine models, one user interface.

Grid plate (Basic Pro, Universal) or stacker (TurnStacker, MillStacker) versions, depending on the workpiece. The models differ in FANUC robot payload and capacity, and all of them run on the HALTER SmartControl control system.

Grid plate loading robots for lathes and milling machines: for mixed workpieces, with optional shaft handling. Select a model for detailed specifications.

Entry-level model

Basic Pro 12

Entry-level model for one machine; a floor scanner instead of a fence protects the operator.

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Key data

Robot (FANUC) payload

12 kg

Workpiece diameter

Ø10–135 mm

Square parts, max.

135 × 135 mm

Workpiece height

10–200 mm

Shaft handling

–

Loading table

grid plate, max. 360 kg

Parts / grid plate, up to Ø35 mm

104 pcs

Footprint (L × W)

1710 × 780 mm

Parts / grid plate, by diameter

Ø10–20 mm

173 pcs

Ø10–35 mm

104 pcs

Ø10–55 mm

64 pcs

Ø10–85 mm

31 pcs

Ø10–115 mm

22 pcs

Ø10–135 mm

14 pcs

Dimensions and connections

Height

2200 mm

Net weight

650 kg

Connections

400 V, 16 A, 6.5 bar

Transport

with pallet jack

New · HALTER Modular

A cell tailored to your production.

HALTER Modular is not a fixed model but a cell built from modular components: we select the layout, material supply, gripping, safety system and robot to suit your production process.

HALTER Modular felépítés

01

Modular cell design

The layout adapts to your existing machines and the available space.

02

HALTER SmartControl

Guided setup and fast changeover, with the same user interface as the LoadAssistant models.

03

Industrial robot platform

FANUC robot with 35, 70 or 165 kg payload, built from proven industrial components.

04

Configurable safety

Fencing, doors, light curtain or laser scanner, depending on the cell layout.

05

Flexible material supply

Pallet, cart, conveyor, table or AGV/AMR, matched to your existing material flow.

Layouts

HALTER Modular Compact

Compact

Robot, machine and material supply on the smallest possible footprint.

HALTER Modular Conveyor

Conveyor

Raw and finished parts arrive and leave on a conveyor.

HALTER Modular Multi Pallet

Multi-pallet

Multiple pallets in the cell: larger buffer, longer unattended production.

HALTER Modular AGV

AGV / AMR

A mobile robot brings and removes the pallets, making the cell part of the plant's material flow.

Pallet strategies

Fixed: separate pallets for raw and finished parts

Mixed: raw and finished parts on a shared pallet

Dynamic: automatic slot allocation on the pallets

Gripping

Centric and parallel grippers

Shaft gripper

Magnetic gripper

Custom, part-specific gripper

Robot and safety

FANUC robot: 35, 70 or 165 kg

Fencing and doors

Light curtain

Laser scanner

Functions

More than loading and unloading.

With the optional SmartControl functions, the robot also takes over the manual steps around machining. We recommend the right combination based on the workpiece and the machine.

Munkadarab-fordítás két oldali megmunkáláshoz

Flipping for two-sided machining

After the first side, the robot flips the part and reloads it for the second operation.

Lerakás raklapra

Unloading onto pallets

For a larger buffer or heavy parts, finished parts are placed on pallets.

Lerakás külső fix helyre

Unloading to an external location

For example onto a conveyor, toward the next operation or packaging.

Munkadarab átvétele revolverfejről

Pickup from the turret

The robot takes the workpiece from the clamping device in the turret.

Tisztítás a gépen kívül

Cleaning outside the machine

The part returns clean to the grid plate or the measuring station.

Pozicionálás mérőállomáson

Measuring station

The robot places the part on a measuring station and sorts rejects to a separate location.

Tengelykezelés

Shaft handling

Shafts up to 600 mm with a standard grid plate, up to 1000 mm with a custom grid plate.

Egyedi funkciók

Custom functions

Part-specific grippers, grid plates and program functions on request.

From the manufacturer

Detailed specifications and datasheets for all HALTER models (Basic Pro, Universal, Modular) on the manufacturer's website.

More automation

The right solution for the task.

Which HALTER fits your machine?

Send us your machine type and workpieces. We will get back to you within 1 day with a recommendation and a payback calculation.